Motorcycle Dynamic Durability Tester
The Motorcycle Dynamic Durability Tester is designed to simulate real-world operating conditions of motorcycles. You can place a finished motorcycle on the test platform, configure standard weights, adjust safety devices, and set test parameters on the computer to evaluate the dynamic durability of various components such as suspension, tires, and wheels under controlled conditions.
Application
You can use this equipment to:
Perform dynamic fatigue testing on motorcycle front and rear suspensions, wheels, and hubs.
Assess the durability of assembled motorcycles under simulated road conditions.
Verify long-term performance of components before mass production.
Conduct R&D testing on new motorcycle models or components.
Simulate extended usage scenarios to ensure reliability and safety of motorcycles.
Standards
This tester conforms to the following standard:
(1) QC/T 62-2021 – Requirements for reducers of motorcycles and mopeds
You may also reference additional industry standards related to motorcycle fatigue and dynamic load testing as applicable.
Parameters
| Item | Specification |
|---|---|
| Load Weight | 180 kg |
| Hub Width | 150 mm |
| Bumps | 20 mm, 4 pcs (2 front + 2 rear) |
| Display Items | Time, speed, number of impacts (optional alarm at warning temperature) |
| Maximum Speed | 30 km/h |
| Applicable Wheelbase | 1150–1800 mm |
| Roller Circumference | 600 mm |
| Test Frequency | Digital input, variable frequency control |
| Test Cycles | Up to 1,000,000 cycles |
| Control Method | PLC with touchscreen interface |
| Stop Modes | Manual stop, preset value stop, safety switch stop |
| Load Weights | 20 kg × 9 |
| Material | Aluminum profiles, motorized lifting for convenience |
| Base | Shock-absorbing, load-bearing feet |
| Cooling | External blower (customer-provided) |
| Overall Dimensions | 3000 × 1200 × 1800 mm (without control box) |
Features
Simulates real-world motorcycle dynamics, providing accurate evaluation of suspension, wheel, and frame durability.
PLC touchscreen control for precise adjustment of test parameters and cycles.
Motorized lifting and modular aluminum structure for easy installation and handling.
Shock-absorbing base ensures stability and reduces vibration during testing.
Supports long-duration fatigue testing with up to 1 million cycles.
Optional automated alarm for temperature thresholds enhances safety.
Accessories
(1) Mechanical loading system
(2) Test rollers
(3) Safety restraints and clamps
(4) PLC touchscreen controller
(5) Load weights (20 kg × 9)
(6) External cooling blower (customer-provided)
Test Procedures
Sample Installation: Secure the motorcycle or component (frame, front fork, etc.) onto the test clamps.
Loading: Apply mechanical or hydraulic loads to simulate real-world stresses and torsion.
Monitoring & Recording: Continuously monitor deformation, stress, and other parameters, recording the data throughout the test.
Cyclic Loading: Perform repeated load cycles to simulate long-term durability.
Data Analysis: After the test, analyze recorded data to assess component performance and fatigue resistance.
Maintenance Information
Ensure regular inspection and maintenance of rollers, clamps, and load mechanisms.
Verify the integrity of safety devices and load weights before each test.
Lubricate moving parts as per manufacturer recommendations to maintain smooth operation.
Keep the PLC and control system updated and perform periodic calibration.
Confirm that the cooling blower and electrical systems are functioning properly.
FAQ
1.What is this product?
It is a dynamic durability tester for motorcycles, designed to evaluate components under simulated operational conditions.
2.What is this product used for?
You use it to test the durability and fatigue performance of motorcycle suspensions, wheels, hubs, and frames.
3.What is the working principle of this product?
The system applies controlled cyclic loads and motion to motorcycle components while monitoring stress, deformation, and performance parameters.
4.Why is this product important?
It allows you to predict component longevity, identify potential failures, and improve the reliability and safety of motorcycles.
5.What industries is this product suitable for?
Motorcycle manufacturing, R&D, component testing, and quality control laboratories.
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