Helmet Straps Tensile Testing Machine
Standard
- ECE R22.05 (UN/ECE regulation for motorcycle helmet safety and strap tensile performance)
- ISO 10256-6 (Headgear testing – Retention system strength and dynamic load resistance)
- EN 1078 (Helmets for cyclists and skateboarders – Strap tensile requirements)
Product Advantages
- Dynamic Impact Simulation
- 10kg impact mass: 750mm free-fall height replicates sudden collision forces (44.1J energy).
- 15kg initial load: Pre-tensions straps to simulate real-world usage.
- Automated Precision Control
- Pneumatic lifting system: Ensures repeatable 750mm drop height (±1mm accuracy).
- Electromagnetic release: Zero-friction impact initiation for consistent results.
- High-Resolution Data Acquisition
- 0.01mm displacement sensor: Captures strap elongation during static and dynamic tests.
- Real-time force curves: Plots load vs. time (1kHz sampling rate).
- User-Centric Software
- HT-6018-A Control Suite: Automates ascending/descending and data calculation.
- Multi-format reporting: Exports Word/Excel/PDF/JPG certificates with pass/fail indicators.
- Safety First Design
- Overload protection: Halts tests if forces exceed 1,500N (50% safety margin).
- Emergency stop: Instantly retracts impact mass during malfunctions.
Product Features
Tensile Testing System
- Impact Mechanism:
- 10kg stainless steel mass: 750mm free-fall height (±1mm accuracy).
- Quick-release hook: Attaches to helmet straps in <5 seconds.
- Load Application:
- Pneumatic lifter: Adjusts initial load from 0–15kg (0.1kg resolution).
- Electromagnetic clamp: Secures straps without slippage.
Data Acquisition
- Sensors:
- 500N load cell: Measures static/dynamic forces (±0.5% accuracy).
- Laser displacement sensor: 0.01mm resolution, 200mm range.
- Software:
- HT-6018-A: Auto-calculates peak force, elongation, and energy absorption.
- Batch testing: Stores 10,000+ tests with strap serial numbers.
Safety Systems
- Interlocked enclosure: Prevents access during testing (Category 3 safety rating).
- Auto-eject mechanism: Retracts impact mass if misalignment detected.
Technical Parameters
| Specification | Details |
|---|---|
| Impact Mass | 10.0kg (free-fall from 750mm) |
| Initial Load | 0–15kg (pneumatic adjustment) |
| Force Capacity | 500N (±0.5% accuracy) |
| Displacement Resolution | 0.01mm (200mm range) |
| Power Requirements | 220V/50Hz, 1.2kW (single-phase) |
| Footprint | 1,200mm (L) x 800mm (W) x 2,200mm (H) |
| Weight | 180kg (net) / 200kg (with accessories) |
Accessories Included
- Calibration Kit – NIST-traceable force gauge and laser interferometer.
- Strap Clamps – Quick-release hooks for 10–50mm strap widths.
- Software License – Lifetime access to HT-6018-A Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
- Documentation – Multilingual user manual and ECE R22.05 compliance guide.
Helmet Straps Tensile Testing Machine Display:
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