Safety Helmets Against Molten Metal Splashing Tester
Standard
- GB/T 2812-XXXX (China’s national standard for helmet resistance to molten metal splashes)
- GB 2811-2019 (Head protection – Safety requirements and test methods)
- ISO 13832-1 (Protective clothing – Performance requirements for protective clothing against molten metal splashes)
- EN 348 (Helmets – Test methods for resistance to molten metal splashes)
Product Advantages
Precision Molten Metal Delivery
- Adjustable pouring height: 225±5mm (standard) with 100mm range for variable impact angles.
- 150±10g iron sample: 93% Fe content ensures reproducible splatter patterns.
- Extreme Temperature Control
- 1,800°C max furnace: Reaches 1,400±20°C (standard) in <30 minutes.
- Dual-cooling system: Water-cooled controls and air-cooled test chamber for operator safety.
- High-Speed Imaging
- Thermal camera integration: Captures splatter dynamics at 1,000fps (50μm resolution).
- Auto-trigger recording: Initiates on pour detection for miss-free data capture.
- Safety First Design
- Interlocked enclosure: Prevents access during testing (Category 4 safety rating).
- Emergency dump system: Drains molten metal in <2 seconds during malfunctions.
- Data-Driven Compliance
- Automated reporting: Generates ISO/GB-compliant certificates with splatter coverage maps.
- Historical data review: Compares up to 10,000 tests via cloud-connected software.
Product Features
Molten Metal Handling
- Induction Furnace:
- 15kW power: Melts 150g iron samples to 1,800°C in 25 minutes.
- Ceramic crucible: Withstands thermal shock and chemical corrosion.
- Pouring Mechanism:
- Servo-controlled spout: ±1° angular accuracy for repeatable splatter patterns.
- Quick-release lance: Tool-free changes for iron/aluminum testing.
Test Chamber
- Refractory Lining: 1,200°C-rated ceramic fiber insulation.
- Splash Shield: Borosilicate glass window with 1,000°C resistance.
Control System
- HMI Interface: 15.6" touchscreen with live thermal video overlay.
- PID Temperature Control: ±10°C stability at 1,400°C.
Safety Systems
- Emergency Stop: Halts pouring and initiates furnace cooling.
- Over-temperature shutdown: Automatically drains crucible if sensors fail.
Technical Parameters
| Specification | Details |
|---|---|
| Pouring Height | 225±5mm (adjustable 100mm range) |
| Furnace Capacity | 150±10g iron (93% Fe min.) |
| Max Temperature | 1,800°C (1,400±20°C standard) |
| Cooling System | Water (controls), Air (test chamber) |
| Power Supply | 380V/50Hz, 25kW (3-phase) |
| Footprint | 1,250mm (L) x 750mm (W) x 1,350mm (H) |
| Weight | 350kg (net) / 400kg (with accessories) |
Accessories Included
- Iron Samples – 150g calibration bars (93% Fe, 10-pack).
- Crucible Kit – Ceramic and graphite liners for iron/aluminum testing.
- Calibration Tools – Thermocouple calibrator and splatter pattern templates.
- Safety Kit – Heat-resistant gloves, face shield, and emergency drain pan.
- Software License – Lifetime access to MoltenMetal Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 24hrs virtual training for operators.
Safety Helmets Against Molten Metal Splashing Tester Display:
Note：QINSUN is very in place for textile testing and quality control,we have our own textile testing lab. Our textile testing equipment and testing methods are in the leading position in the industry. We have passed the textile testing certification and iso textile testing standards issued by a number of testing,We can provide textile testing equipment pdf manual. Sufficient inventory, big discounts, limited time promotion, Order now!
Leave Message Get Price
