Torsion

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Axle Torsion & Torque Testing Machine

Axle Torsion & Torque Testing Machine

The Axle Torsion & Torque Testing Machine is designed to evaluate the torsional performance and fatigue behavior of automotive axles and related components. It uses an AC servo drive system to apply torque in both directions and employs high-precision torque and angle measurement systems for accurate data acquisition. With torque and angle closed-loop control, the machine can perform static torsion and cyclic torsion tests.

Application

The machine is suitable for:

(1) Automotive axle torsion testing

(2) Axle torque and torsional strength testing

(3) Torsional fatigue testing

(4) Torsion angle and deformation measurement

(5) Static and cyclic torque testing

(6) Automotive component development and quality inspection

Standards

(1) GB/T 2611 — General requirements for testing machines

The applicable testing standards can be configured according to the axle type, test method and customer requirements.

Parameters

ParameterSpecification
Maximum Torque±100 / 200 / 500 / 1000 / 2000 / 5000 / 10000 / 20000 / 30000 / 50000 Nm
Torque Indication Accuracy±1% from 20% FS
Test Frequency0.1–50 Hz
Maximum Torsion Angle±45°
Angle Indication Accuracy±1%
Control LoopsTorque and angle closed-loop control
Loading DirectionForward and reverse
Torque SensorHigh-precision symmetrical torque sensor
Angle SensorHigh-precision LEC photoelectric encoder
OperationManual and computer-controlled
Software PlatformWindows-based dedicated test software
ProtectionTest parameter limit protection
Servo Pump Station Flow140 L/min
Hydraulic Pressure21 MPa
Motor Power75 kW

Features

(1) Bidirectional Torque Loading – Applies torque in both forward and reverse directions for different torsion test requirements.

(2) High-Precision Measurement – Uses a precision torque sensor and photoelectric encoder to measure torque and torsion angle.

(3) Dual Closed-Loop Control – Torque and angle can be controlled independently according to the selected test method.

(4) Static and Fatigue Testing – Supports static torsion testing and cyclic loading within the specified frequency range.

(5) Manual & Computer Operation – Provides manual forward/reverse controls as well as computer-based testing.

(6) Data Analysis Software – Windows-based software can acquire and analyze test data and calculate mechanical performance indicators.

(7) Safety Protection – Test parameter limits help prevent operation beyond the configured test conditions.

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