Multifunctional Friction and Wear Testing Machine

The Multifunctional Friction and Wear Testing Machine is a high-precision tribological testing system designed to evaluate the friction and wear performance of polymers, metals, and surface coatings. You can simulate rotary motion, linear reciprocating motion, and ring-block motion under controlled load, speed, frequency, stroke, and temperature conditions.
The system dynamically measures friction force, normal load, temperature, speed, and friction coefficient in real time. Test curves are displayed live and can be exported after completion. With modular mechanical design and independently developed control software, you can freely switch between different motion modes. Optional remote monitoring allows real-time multi-terminal viewing and data sharing.
Application
This testing machine is primarily used for testing and evaluating the tribological properties of polymers, metals, and surface coatings.
Under a specific test force, it simulates rotational, linear reciprocating, and ring-block motions. By controlling and changing parameters such as test force, speed, frequency, stroke, time, friction pair material, surface roughness, and hardness, tests are conducted to evaluate the comprehensive performance of the material or surface coating.
It can dynamically detect the friction force, test force, and temperature of the friction pair, and plot the curves of each parameter in real time.
After the test, the curves and data can be exported.
The experimental process can be remotely monitored in real time via an app, supporting multi-terminal display and multi-user sharing.
Standards
The system supports tribological testing in accordance with commonly referenced standards:
(1) ASTM G99 — Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus
(2) ASTM G133 — Linearly Reciprocating Ball-on-Flat Sliding Wear
(3) ISO 7148 — Plain bearings — Testing of tribological properties
(4) ASTM G77 — Ring and Block Wear Test
(5) GB/T 12444 — Test method for friction and wear of metal materials
(6) DIN 50324 — Testing of friction and wear
Structural overview
The Multifunctional Friction and Wear Testing Machine mainly consists of a rotary testing system, a linear reciprocating testing system, a ring block testing system, a test force loading system, a sample clamping module system, a signal acquisition and processing system, and an electrical control system.
The rotary testing system, linear reciprocating testing system, and ring block testing system are driven by the same motor. Different motion modes are achieved by changing the clamping module. The software operating system also allows for free switching between the rotary testing system, linear reciprocating testing system, and ring block testing system.
→ Software Operating System:
Modular Interface Design: The interface design uses tab-based partitioning, which is simple and clear. Settings are progressively arranged according to the order of friction and wear tests, and important functions and prompts are readily available for easier access.
Test Segment Setting Function: Multi-segment test mileage settings can be set, presented in a concise manner. Previously used segment settings can also be imported, eliminating cumbersome operations. This function can meet different and personalized testing requirements.

Software main interface (for reference)

Real-time curve function: It can display different parameters in real time and with multiple axes, and can also select a specified time period for more intuitive display.

Data processing functions: Add subsequent data processing functions, including data export (txt, xlsx) and data processing (filtering, averaging, etc.).
Parameters
No. | Item | Technical Specifications |
1 | Test Force | |
1.1 | Maximum test force | 200N |
1.2 | Loading mode | Automatic loading |
2 | Reciprocating Module | |
2.1 | Maximum reciprocating frequency | 20Hz |
2.2 | Maximum displacement | 40mm |
2.3 | Maximum linear speed | 200mm/s |
2.4 | Reciprocating friction mode | Pin-on-disk, ball-on-disk |
2.5 | Temperature heating range | Room temperature ~ 200℃ |
3 | Rotating Module | |
3.1 | Maximum speed | 2000r/min |
3.2 | Maximum rotation radius | 20mm (adjustable) |
3.3 | Rotating friction mode | Ball-on-disk, pin-on-disk |
4 | Ring-block Module | |
4.1 | Maximum test force | 200N |
4.2 | Maximum speed | 2000r/min |
5 | Maximum Friction Force | 50N |
6 | Friction Coefficient Display Accuracy | 3 decimal places |
7 | Medium | Dry friction, oil lubrication |
8 | Alarm Protection | Parameter over-limit alarm or automatic shutdown |
9 | Test Machine Time Display & Control Range | 1s–99999min |
10 | Operating Software | The main interface of the software can display test parameters such as test force, speed, friction force, frequency, displacement, revolution and speed, operating test temperature and friction coefficient in real time.Using C# to develop measurement and control software with the following functions: custom test segmentation; multi-curve real-time rendering; multiple post-processing functions; multiple format export; data platform interconnection. The software is independently developed and convenient for secondary development. |
11 | Shutdown Mode | Manual / Automatic |
12 | Data Processing & Acquisition (Optional) | Data saving and processing frequency can be configured as 10Hz, 100Hz, 200Hz, 1kHz, 2kHz, 10kHz |
13 | Remote Monitoring (Optional) | The device status and data can be monitored remotely via app or website, with 24-hour real-time detection. Abnormalities are detected and alarm information is quickly pushed via app for timely shutdown. |
14 | Expandable Functions | Electrochemical module, load module, scratch measurement module, low-temperature module (-30℃ ~ room temperature), hysteresis curve (drawing position and corresponding friction force curve) |
Main configuration
Category | No. | Name | Specification / Quantity | Remarks |
Product | 1 | Friction tester main unit | 1 unit | - |
2 | Laptop / Industrial control computer | 1 unit | - | |
Technical Documents | 1 | Operation manual | 1 copy | - |
2 | Certificate of conformity | 1 copy | - | |
3 | Packing list | 1 copy | - | |
4 | U disk for data processing software backup | 1 copy | - | |
Accessories | 1 | Special supporting tools | 1 set | - |
2 | Special fixtures | 3 sets | Reciprocating group fixtures: ball-on-disk fixture, pin-on-disk fixture;Rotating group fixtures: ball-on-disk fixture, pin-on-disk fixture;Ring-block group fixture: ring-block fixture | |
3 | Special samples | 3 sets | Reciprocating group samples: ball-on-disk sample, pin-on-disk sample;Rotating group samples: ball-on-disk sample, pin-on-disk sample;Ring-block group sample: ring-block sample |
Equipment operating conditions
(1) Temperature range: 10℃-35℃; Relative humidity: not exceeding 80%;
(2) Correctly installed on a stable foundation or workbench;
(3) Free from corrosive media, vibration, and interference;
(4) Power supply: 220V/50Hz;
(5) Voltage fluctuation should not exceed ±10% of the rated voltage;
(6) The power supply of the testing machine should have reliable grounding, and frequency fluctuation should not exceed 2% of the rated frequency.
FAQ
(1) What is this product?
It is a multifunctional tribology testing machine used to evaluate friction and wear properties of materials and coatings.
(2) What is this product used for?
You use it to measure friction coefficient, wear performance, lubrication behavior, and durability under controlled motion and load conditions.
(3) What is the working principle of this product?
The system applies a controlled normal load between two friction pairs while generating rotary or reciprocating motion. Sensors continuously measure friction force and related parameters during the test.
(4) Why is this product important?
Accurate tribological testing helps you understand material durability, optimize surface treatments, and improve product lifespan and reliability.
(5) What industries is this product suitable for?
It is suitable for materials research, automotive engineering, aerospace development, surface coating evaluation, universities, and professional testing laboratories.
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