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Automatic Falling Sand Abrasion Tester

Automatic Falling Sand Abrasion Tester

The Fully Automatic Falling Sand Abrasion Tester is designed to evaluate the wear resistance of anodized aluminum surfaces and organic polymer coatings. The device continuously directs abrasives from a controlled height and stable flow onto the sample surface, using the wear per unit coating thickness as an objective measure of abrasion resistance. This tester is widely used in material wear testing, quality control, and surface treatment industries.

Applications

You can use this tester to assess:

Wear resistance of anodized films on aluminum and aluminum alloys

Abrasion performance of organic polymer coatings and composite coatings

Consistency verification of metal surface treatment processes

Factory inspection and type testing of coated products

Material performance research in third-party laboratories and research institutions

Standards

YS/T 1186-2017: Falling Sand Tester Type B for Anodized Aluminum and Organic Polymer Coatings

Technical Specifications

ItemSpecification
Conduit Length914 mm
Conduit Inner Diameter19 mm
Hopper Volume2.3 L
Dimensions (L × W × H)900 × 520 × 1900 mm
Total Weight75 kg

Features

Uses standardized falling sand abrasion principle with a mature and reliable testing method

Stable and uniform abrasive flow ensures high repeatability

Fully automated operation reduces human error

Strong structural rigidity ensures long-term stability

Suitable for comparative testing of multiple coating systems

Accessories

NameDescription
Falling Sand ConduitControls abrasive drop height and direction
Abrasive HopperStores and evenly releases abrasives
Sample FixtureSecures the test sample
Standard AbrasiveAbrasives that meet testing standard requirements
Collection DeviceRecovers fallen abrasives and wear particles

Features

(1) Standardized falling sand method ensures reliable testing results

(2) Stable abrasive flow improves repeatability

(3) Fully automatic operation reduces manual influence

(4) Rigid structure ensures long-term stability

(5) Suitable for comparative evaluation of coating systems

(6) Simple operation for routine laboratory testing

Testing Principle

During testing, standardized abrasives fall freely through the conduit under gravity from a specified height, continuously impacting the sample surface. As the test progresses, the coating gradually wears. By measuring the coating thickness or wear per unit area before and after the test, you can evaluate the coating’s abrasion resistance. This method effectively simulates particle-induced wear in real-life use.

Maintenance Information

(1) Clean the conduit regularly to avoid blockage

(2) Check abrasive flow consistency before testing

(3) Inspect hopper and fixtures for wear

(4) Replace abrasives according to usage conditions

(5) Keep the equipment in a clean and dry environment

FAQ

1.What is the main evaluation index in this test?

The test typically evaluates abrasion resistance based on the amount of coating thickness lost per unit abrasive flow. This provides a quantitative measure for comparing different coatings under the same conditions.

2.What is this product used for?

You can measure coating wear per unit thickness and objectively assess abrasion performance under controlled abrasive impact.

3.Why is this product important?

It provides reliable and repeatable data for quality control, coating comparison, and research, simulating real-life abrasive conditions.

4.What industries is this product suitable for?

You can use it in surface treatment, coatings manufacturing, quality control labs, and materials research institutions.

5.What types of this product are available?

You can select fully automated models with adjustable conduit height, hopper volume, and controlled abrasive flow for various coating systems.

6.How to select suitable equipment for testing needs?

Selection depends on sample type, coating thickness, and testing frequency. For specific applications or standard requirements, it is recommended to consult QINSUN engineers for guidance.

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