Car seat headrest insertion and withdrawal force durability tester

The Car Seat Headrest Insertion and Withdrawal Force Durability Tester is a specialized testing system designed to evaluate the durability and performance of automotive seat headrests. It accurately measures the insertion and withdrawal forces, stroke, and speed of headrests, simulating real-world usage conditions. This system is widely used by automotive manufacturers, safety laboratories, and component suppliers to ensure headrest reliability, compliance with regulations, and long-term durability under repeated use.
Application
(1) Measurement of insertion and withdrawal forces of automotive seat headrests.
(2) Durability testing under repeated insertion and removal cycles.
(3) Verification of headrest performance for OEMs and component suppliers.
(4) Quality control in automotive seat assembly and research.
(5) Compliance testing with national and international automotive seat headrest standards.
Standards
GB 11550-2009 – Automobile seat headrest strength requirements and test methods.
This standard defines test methods and requirements for insertion and withdrawal durability, providing the basis for evaluating headrest performance.
Features
Accurately measures insertion and withdrawal forces of seat headrests according to design specifications.
Supports adjustable insertion and removal speed to simulate different real-world conditions.
Records and analyzes data including force, stroke, speed, and cycle count in real time for detailed evaluation.
Configurable cycle numbers allow testing for a predetermined number of insertions and removals.
Durable mechanical structure ensures stable performance during extended test cycles.
Equipped with safety features including overload protection and emergency stop functionality.
Complies with relevant electrical and mechanical safety standards for reliable operation.
Parameters
| Parameter | Specification |
|---|---|
| Force Measurement Range | Typically up to 500 N or higher, depending on headrest design |
| Measurement Accuracy | ±1% or better |
| Insertion/Removal Stroke | Configurable to simulate actual headrest travel distance |
| Insertion/Removal Speed | Adjustable according to test requirements and seat type |
| Cycle Times | Configurable number of plug-in/pull-out cycles to meet test standards |
| Data Recording | Real-time recording of force, stroke, speed, and cycle number |
| Safety Protection | Overload protection, emergency stop, electrical and mechanical safety compliance |
Accessories
Headrest mounting fixtures for different seat types
Adjustable insertion and withdrawal frame
High-precision force sensor module
Data acquisition and analysis software
Industrial computer system for test control and reporting
Protective covers and anti-vibration mounting base
Test Procedures
Install the headrest on the tester fixture according to seat type.
Set insertion/removal speed, stroke, and cycle number through the control system.
Start the test; the system executes the insertion and withdrawal sequence automatically.
Monitor and record test data in real time; export results for analysis.
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