Pedal Performance Endurance Test Bench
The Pedal Performance Endurance Test Bench is a specialized testing system designed for automotive pedals, including clutch, brake, and accelerator pedals. It simulates real-world operational conditions to evaluate pedal performance, durability, stiffness, and anti-torsion characteristics.
By generating accurate test data, this system helps manufacturers and quality control teams assess product compliance, monitor performance trends, and optimize pedal design. Test results can be stored, analyzed, printed, and archived, providing comprehensive documentation for engineering and certification purposes.
Application Scenarios
The Pedal Performance Endurance Test Bench is widely used in:
Automotive Manufacturing: For quality control of pedal assemblies before assembly into vehicles.
R&D and Design Testing: Helps engineers optimize clutch, brake, and accelerator pedal design for safety, comfort, and performance.
Aftermarket Parts Evaluation: Verifies the durability of replacement pedals and aftermarket components.
Automotive Component Suppliers: Ensures compliance with international and domestic standards for pedal assemblies.
Safety and Reliability Testing: Evaluates longitudinal and lateral displacement, stiffness, anti-torsion, and load endurance under repeated cycling conditions.
This system supports multiple pedal types and assembly variations, providing a versatile solution for comprehensive pedal evaluation.
Compliant Standards
The test bench is designed to comply with industry standards for automotive pedal testing:
| Standard | Description |
|---|---|
| QC/T 788-2007 | Performance requirements and test methods for automotive pedal devices |
| QHMAC 103[1].143-201-2005 | Clutch pedal performance and durability |
| QHMAC 103[1].143-202-2005 | Brake pedal performance and durability |
| QHMAC 103[1].141-201-2005 | Accelerator pedal performance and durability |
Compliance ensures reliable, repeatable, and recognized results for engineering, certification, and quality assurance purposes.
Test Items
The Pedal Performance Endurance Test Bench is capable of performing the following tests:
Longitudinal and Lateral Displacement Tests: Measures pedal movement and alignment under operational loads.
Stiffness and Intensity Testing: Evaluates pedal force characteristics to ensure proper responsiveness.
Anti-Torsion Performance: Tests pedal assemblies for resistance to twisting or deformation.
Clutch Pedal Durability: Simulates repeated engagement cycles to assess service life.
Accelerator Pedal Durability: Measures endurance under repeated actuation, including 20-degree force tests.
Brake Pedal Durability: Tests braking pedal reliability and long-term performance.
Pedal Assembly Endurance: Performs overall durability testing for combined pedal units under realistic load conditions.
Technical Parameters
| Item | Specification |
|---|---|
| Test Types | Clutch, Brake, Accelerator Pedals |
| Measured Items | Longitudinal/Lateral Displacement, Stiffness, Intensity, Anti-Torsion, Endurance |
| Force Application | Adjustable, includes 20-degree force testing for accelerator and brake pedals |
| Test Cycle Recording | Full cycle counting, data storage and analysis |
| Data Output | Statistical analysis, storage, and printable reports |
| Control System | Programmable PLC or electronic controller (depending on model) |
| Power Supply | AC 220/380V, 50/60Hz (depending on configuration) |
| Dimensions | Varies by configuration |
| Weight | Depends on system size |
Note: Parameters can be customized based on vehicle type, pedal assembly size, and test requirements.
Functional Advantages
Comprehensive Testing: Supports all major pedal types and multiple assembly configurations.
Accurate Simulation: Reproduces realistic operating conditions for longitudinal, lateral, and torsional forces.
Durability Evaluation: Measures pedal fatigue, service life, and performance under repeated cycling.
Data Management: Automatically records, stores, and analyzes test results for engineering and QC purposes.
User-Friendly Interface: Programmable controller or PLC allows easy setup and real-time monitoring.
Versatile Applications: Suitable for OEMs, suppliers, R&D labs, and aftermarket evaluation.
Why Choose Us
We are a professional manufacturer of automotive testing instruments and a comprehensive solution provider for laboratory testing systems.
By choosing our Pedal Performance Endurance Test Bench, you gain:
Reliable and standards-compliant testing equipment.
Customizable fixtures for specific pedal types or assembly layouts.
Expert consultation and full laboratory testing solutions.
Turnkey services including installation, training, and technical support.
Our team ensures your testing system meets both production quality control and engineering development needs.
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