Rail transit car wire abrasion testing machine
Rail Transit Wire Abrasion Tester
Compliance Standards
- EN 50264-3 (Railway applications - Railway vehicle cables)
- IEC 61375 (Electronic railway equipment)
- DIN 5510-2 (Fire protection in railway vehicles)
- BS 6853 (Fire safety for railway vehicles)
- NF F 16-101/102 (French rail fire/smoke standards)
Rail-Specific Advantages
- 200kN overload-protected frame structure
- EN 45545-2 (Fire toxicity) compliance package
- 3D motion simulation for pantograph cable testing
- EMC-shielded data acquisition (EN 50121-3-2)
Technical Parameters
| Parameter | Specification |
|---|---|
| Max Test Force | 5000N (7500N peak) |
| Stroke Length | 1000mm (rail-grade extension) |
| Frequency Range | 5-80 cycles/min (metro)/5-120 cycles/min (HSR) |
| Wire Diameter | Ø5mm-80mm (HV cables) |
| Environmental Range | -50℃ to +180℃ (with chamber) |
| Data Channels | 16 synchronous measurements |
| Power Supply | 400VAC 3PH/50Hz + 24VDC backup |
Rail-Optimized Features
- Pantograph motion profile library (EN 50306)
- Undercarriage cable simulation package
- Axle counter synchronization interface
- Ballast impact simulation (optional)
- Fire residue analysis module (NF X70-100)
Monitoring & Safety
| Function | Technology | Standard |
|---|---|---|
| Smoke Density | Laser photometry | ISO 5659-2 |
| Insulation Integrity | 10kV HiPot testing | EN 50305-9.2 |
| Material Toxicity | FTIR gas analysis | EN 17084 |
Standard Configuration
- Heavy-duty test frame (IP65 rated)
- Rail-specific abrasion wheels (R1-R9 hardness)
- Pantograph motion actuator
| EN 50155-compliant control system |
Rail Industry Options
- BS 6853 smoke toxicity package
- DIN 5510-2 fire prevention kit
- High-speed rail (HSR) vibration simulator
- Third rail current load simulation
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