Automotive wire abrasion testing machine
Automotive Wire Abrasion Testing Machine
* Actual parameters should be verified with physical product
Compliance Standards
- SAE J1128 (Low Voltage Battery Cable)
- ISO 19642 (Road vehicles - Automotive cables)
- LV 112-3 (Mercedes-Benz Standard)
- VW 60306 (Volkswagen Test Specification)
- Ford WSS-M1P41-A2
Core Innovation
Fifth-generation pneumatic loading system with 3D movement simulation capability, achieving ±0.2N force control precision
Technical Parameters
| Parameter | Specification |
|---|---|
| Test Channels | Simultaneous 6-channel testing |
| Load Range | 1N-200N (programmable) |
| Stroke Length | Max. 500mm (auto-calibration) |
| Frequency | 10-100 cycles/min |
| Abrasion Method | Reciprocating/rotary composite motion |
| Data Sampling | 4000Hz high-speed acquisition |
| Power Supply | 3PH 480VAC ±10%, 60Hz |
| Air Pressure | 6-8 bar (integrated regulator) |
Key Features
- Intelligent wear depth detection using laser triangulation (1μm resolution)
- Automated test sequence with 50 preset programs
- Fail-safe emergency stop system (mechanical + electronic)
- MIL-STD-810G compliant shock/vibration resistance
- Real-time IR thermal imaging (optional)
Monitoring System
| Measurement | Method | Accuracy |
|---|---|---|
| Insulation Resistance | 100-1000V DC | ±1.5% |
| Conductor Resistance | 4-wire Kelvin | ±0.5% |
| Temperature | Type K thermocouple | ±2℃ |
Standard Configuration
- Multifunction test head (integrated 3D force sensor)
- Abrasion wheel set (Ø50/100/150mm) - 3 hardness levels
- Wire Guide System with diameter adapters (0.5-35mm)
- TestSoft Pro analysis suite
Optional Modules
- Environmental Chamber (-40℃ to +150℃)
- Abrasion Particle Analysis System
- Automated Test Report Generator
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