Vertical Spacing and Wearing Height of Safety Helmets Infrared - positioning Measuring Instrument
Standard
- GB 2812 (China’s national standard for helmet dimensional compliance)
- ISO 10256-3 (Headgear fitment testing for industrial helmets)
- EN 960 (Headform specifications for protective helmet testing)
Product Advantages
- Infrared Precision Positioning
- Sub-millimeter accuracy: Locates helmet edges and headform reference points with 0.1mm resolution.
- Non-contact measurement: Eliminates human error in manual gauging.
- Automated Workflow
- One-touch operation: Captures X1/X2/wearing height in <10 seconds per test.
- Self-centering headform: Auto-aligns helmets to ISO 10256-3 specifications.
- Ergonomic Data Insights
- 3D visualization: Generates helmet-to-headform clearance maps.
- Tolerance alerts: Flags non-compliant vertical spacing (GB 2812 §6.2).
- User-Centric Design
- 7" touchscreen: Intuitive interface with multi-language support (EN/DE/ZH/ES/FR).
- Quick-swap headforms: Fits EN 960 S/M/L sizes in seconds.
- Industrial Durability
- Granite base plate: Stable platform with <0.01mm deformation.
- IP54 enclosure: Withstands dust and splashes in lab environments.
Product Features
Measurement System
- Infrared Sensors:
- Dual-laser array: Scans helmet perimeter and headform reference points.
- 0.1mm resolution: Captures micro-adjustments in helmet positioning.
- Digital Height Gauge:
- 0–500mm range: Displays real-time vertical spacing and wearing height.
- 1mm accuracy: Meets GB 2812 §6.2 tolerance requirements.
Headform Assembly
- Biofidelic Headforms:
- EN 960-compliant: Sizes S (54cm), M (58cm), L (62cm) with skin-like polyurethane coating.
- Self-centering mechanism: Auto-aligns helmets via kinematic couplings.
Data Management
- Onboard Software:
- Batch testing: Stores 10,000+ measurements with helmet serial numbers.
- Export formats: CSV/PDF reports with statistical process control (SPC) charts.
Safety Systems
- Emergency stop: Halts measurement if headform misalignment detected.
- Overload protection: Prevents damage from improper helmet mounting.
Technical Parameters
| Specification | Details |
|---|---|
| Measurement Range | 0–500mm (vertical spacing/wearing height) |
| Accuracy | ±0.1mm (infrared), ±0.05mm (height gauge) |
| Headform Sizes | EN 960 S/M/L (54cm/58cm/62cm) |
| Data Resolution | 0.01mm (infrared), 0.001mm (height gauge) |
| Power Requirements | 100–240V AC, 50/60Hz, 100W |
| Dimensions | 600mm (L) x 400mm (W) x 800mm (H) |
| Weight | 40kg (net) / 50kg (with accessories) |
Accessories Included
- Headform Kit – EN 960 S/M/L sizes with polyurethane skin coating.
- Calibration Tools – NIST-traceable gauge blocks and laser interferometer.
- Software License – Lifetime access to HelmetFit Pro (cloud-connected with API for integration with PLM/ERP systems).
- Installation & Training – On-site setup by certified engineers + 8hrs virtual training for operators.
- Documentation – Multilingual user manual and ISO 10256-3 compliance guide.
Vertical Spacing and Wearing Height of Safety Helmets Infrared - positioning Measuring Instrument Display:
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