Safety Helmets Wearing Stability Tester
Standard
- GB 811-2022 (China’s national standard for helmet structural integrity and stability)
- GB 24429-2009 (Test methods for helmet stability and retention system performance)
- GB/T 2812 (Impact and penetration resistance testing for helmets)
- ISO 10256-2 (Headgear stability testing for ice hockey helmets)
- EN 1384 (Helmet stability requirements for equestrian use)
Product Advantages
- Real-World Simulation
- 10kg impact mass: Replicates sudden forces from falls or collisions.
- 3kg initial load: Tests helmet retention during gradual pressure (e.g., leaning, bending).
- Precision Engineering
- ±0.1kg load accuracy: Electromagnetic balance ensures repeatable testing.
- Multi-angle testing: 0–45° tilt adjustment for dynamic stability analysis.
- User-Centric Design
- Quick-adjust headform: Fits helmets from XS (52cm) to XXL (64cm) in seconds.
- Manual release system: Safe, intuitive operation with fail-safe locks.
- Data-Driven Insights
- Real-time force curves: Plots load vs. displacement (1ms time resolution).
- Automated reporting: Generates ISO/GB-compliant certificates with pass/fail indicators.
- Industrial Durability
- Reinforced steel frame: Anti-vibration design with corrosion-resistant finish.
- IP54 control panel: Withstands dust and splashes in lab environments.
Product Features
Stability Testing
- Loading System:
- Electromagnetic actuator: Applies 3kg initial load and 10kg impact force.
- Linear guide rails: Ensures vertical motion with <0.05mm deviation.
- Headform Assembly:
- Biofidelic headform: EN 960-compliant with skin-like polyurethane coating.
- Adjustable neck brace: Simulates natural head movement during testing.
Safety System
- Dual-release mechanism: Manual and emergency ejection for operator safety.
- Overload protection: Halts tests if forces exceed 12kg (20% safety margin).
Data Acquisition
- Force/Displacement Sensors:
- Load cell: 10kg capacity, ±0.1kg accuracy.
- Laser displacement sensor: 600mm range, 0.1mm resolution.
- Software Suite:
- Live data streaming: Plots stability metrics in real time.
- Historical data review: Compares up to 10,000 tests.
Technical Parameters
| Specification | Details |
|---|---|
| Impact Mass | 10.0±0.1kg |
| Initial Load | 3.0±0.1kg |
| Test Angles | 0–45° (adjustable in 1° increments) |
| Headform Sizes | XS (52cm) to XXL (64cm) |
| Data Sampling Rate | 1,000Hz (force), 500Hz (displacement) |
| Power Requirements | 220V/110V AC, 50/60Hz, 500W |
| Frame Dimensions | 1,200mm (L) x 800mm (W) x 2,000mm (H) |
| Weight | 150kg (net) / 180kg (with accessories) |
Accessories Included
- Headform Kit – EN 960 S/M/L sizes with polyurethane skin coating.
- Calibration Set – NIST-traceable weights (5kg/10kg) and laser interferometer.
- Retention System – Adjustable chin straps and occipital cradles.
- Software License – Lifetime access to HelmetStability Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
Safety Helmets Wearing Stability Tester Display:
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