Safety Helmets Acceleration Impact and Penetration Tester
Standard
- GB/T 2812 (China’s national standard for helmet impact and penetration resistance testing)
- ISO 6220-2 (Road vehicles – Restraint systems – Energy absorption test methods)
- EN 1078 (Helmets for cyclists and skateboarders – Performance requirements)
- ANSI Z90.1 (Protective Headwear Standard for Industrial Workers)
Product Advantages
- Dual-Testing Versatility
- Impact & Penetration Modes: Quick-change fixtures for G-force acceleration and sharp-object penetration tests.
- Universal Compatibility: Tests industrial, cycling, motorcycle, and climbing helmets (XS–XXL sizes).
- Ultra-Precision Sensors
- 20,000N force sensor: 5kHz sampling rate captures transient forces (0.1N resolution).
- Accelerometer Array: Triaxial sensors measure peak G-forces (±0.5% accuracy).
- Advanced Data Analytics
- Real-time FFT Analysis: Identifies resonance frequencies and structural weaknesses.
- Automated Reporting: Generates ISO/GB-compliant test certificates with pass/fail indicators.
- Industrial-Grade Durability
- Reinforced Concrete Base: 500kg mass for zero vibration during 4.2m drop tests.
- Stainless Steel Guide Rails: Self-lubricating bearings ensure friction-free hammer motion.
- User-Centric Safety
- Light Curtain Safety System: Halts tests if objects enter the drop zone.
- Emergency Ejection: Rapid hammer retraction during malfunctions.
Product Features
Impact Testing
- Drop Mechanism:
- Electromagnetic Release: Ensures repeatable 1,000±5mm drop height.
- 5.0kg Stainless Steel Hammer: Hemispherical head (R50±1mm) for standardized impacts.
- Force/Acceleration Sensors:
- Piezoelectric Load Cell: 20,000N capacity, 0.1% FS accuracy.
- Triaxial Accelerometer: 10,000g range, ±0.5% accuracy.
Penetration Testing
- Penetration Assembly:
- 3.0kg Conical Hammer: 60°±0.5° tip angle, 45–50 HRC hardness.
- 1,000mm Drop Height: Simulates sharp-object impacts at 18.7 km/h.
- Safety Interlock:
- Auto-Retract System: Prevents secondary impacts after penetration.
Universal Compatibility
- Adjustable Clamping: Fits helmets from 52cm (XS) to 64cm (XXL).
- Tilt Mechanism: 0–90° tilt for oblique impact simulation.
Technical Parameters
| Specification | Impact Test | Penetration Test |
|---|---|---|
| Drop Height | 1,000±5mm | 1,000±5mm |
| Hammer Weight | 5.0±0.1kg | 3.0±0.05kg |
| Tip Geometry | Hemisphere (R50±1mm) | Cone (60°±0.5°, 40mm min.) |
| Force Sensor | 20,000N, 5kHz sampling | N/A (mechanical stop) |
| Accelerometer | Triaxial (10,000g) | N/A |
| Base Mass | 500kg (reinforced concrete) | 500kg (reinforced concrete) |
| Frame Height | 4,200mm | 4,200mm |
| Power Requirements | 220V/110V AC, 50/60Hz, 1kW |
Accessories Included
- Headform Kit – EN 960 S/M/L sizes with polyurethane skin coating.
- Hammer Set – Impact (5.0kg) and penetration (3.0kg) hammers with storage case.
- Calibration Tools – NIST-traceable force gauge, accelerometer calibrator, and Rockwell hardness tester.
- Safety Kit – Light curtain, energy-absorbing base mat, and emergency stop button.
- Software License – Lifetime access to HelmetDynamic Pro (cloud-connected with API for integration with QMS systems).
Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
Safety Helmets Acceleration Impact and Penetration Tester Display:
Note：QINSUN is very in place for textile testing and quality control,we have our own textile testing lab. Our textile testing equipment and testing methods are in the leading position in the industry. We have passed the textile testing certification and iso textile testing standards issued by a number of testing,We can provide textile testing equipment pdf manual. Sufficient inventory, big discounts, limited time promotion, Order now!
Leave Message Get Price
