Safety Helmets Lateral Rigidity Tester
Standard
- GB 2812 (China’s national standard for helmet lateral rigidity testing)
- ISO 6220-2 (Road vehicles – Restraint systems for occupants – Test methods for energy absorption)
- EN 1078 (Helmets for cyclists, skateboarders, and roller skaters – Requirements and test methods)
Product Advantages
- High-Precision Deformation Analysis
- 1,000N load cell: Measures sideways forces with ±1% accuracy.
- 0.1mm displacement resolution: Captures micro-deformations in helmet shells.
- Universal Compatibility
- Adjustable clamping system: Fits helmets from XS (52cm) to XXL (64cm) sizes.
- Multi-angle testing: 0–90° tilt adjustment for oblique impact simulation.
- Real-Time Data Visualization
- Dual LED displays: Live force (N) and displacement (mm) readings with peak-hold function.
- Data logging: 10,000-point memory with timestamped CSV/PDF export.
- User-Centric Design
- Quick-release fixtures: Tool-free helmet mounting in under 30 seconds.
- Multi-language interface: EN/DE/ZH/ES/FR support with tutorial overlays.
- Industrial Durability
- Aerospace-grade aluminum frame: Corrosion-resistant finish with 10-year anti-rust warranty.
- IP54 control panel: Withstands dust and splashes in lab environments.
Product Features
- Loading Mechanism:
- Electro-mechanical actuator: 0–1,000N force range with 0.1N resolution.
- Configurable rate: 100N/min (default) or user-defined ramps (1–500N/min).
- Deformation Measurement:
- Laser displacement sensor: 600mm measurement range, 0.1mm accuracy.
- Auto-zeroing: Compensates for helmet curvature and fixture misalignment.
- Safety System:
- Emergency stop, overload shutoff (1,100N max), and anti-tip base.
- Safety interlock: Prevents operation without proper helmet clamping.
- Calibration:
- NIST-traceable standards: 500N/1,000N weights and laser interferometer.
- Self-diagnostics: Actuator health monitoring and calibration reminders.
Technical Parameters
| Specification | Details |
|---|---|
| Force Capacity | 1,000N (±1% accuracy) |
| Displacement Resolution | 0.1mm (600mm range) |
| Loading Rate | 100N/min (configurable 1–500N/min) |
| Helmet Sizes | XS (52cm) to XXL (64cm) |
| Actuator Type | Electro-mechanical (1,000N max) |
| Data Acquisition | 10,000 points with timestamp |
| Power Requirements | 100–240V AC, 50/60Hz, 300W |
| Dimensions | 800mm (L) x 600mm (W) x 1,500mm (H) |
| Weight | 60kg (net) / 75kg (with accessories) |
Accessories Included
- Headform Kit – EN 960 S/M/L sizes with polyurethane skin coating.
- Calibration Set – NIST-traceable weights (500N/1,000N) and laser interferometer.
- Clamping Fixtures – Quick-release adapters for 25mm/50mm helmet straps.
- Software License – Lifetime access to HelmetRigidity Pro (cloud-connected with API for integration with QMS systems).
- Installation & Training – On-site setup by certified engineers + 8hrs virtual training for operators.
Safety Helmets Lateral Rigidity Tester Display:
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