Automobile Wire Cross-linking Test Device
Compliance Standards
- ISO 6722 (Road vehicles - 60V/600V cables)
- SAE J1128 (Low Voltage Battery Cable)
- DIN EN 60811-509 (Cross-linking degree test)
- JASO D622 (Japanese Automotive Standard)
- GMW3232 (GM Cross-linking Spec)
Test Methods
| Thermal Elongation | Gel Content | Hot Set |
|---|---|---|
| 200% max elongation 0.01N resolution | Soxhlet extraction ±0.5% accuracy | 0-500% deformation Auto stress-strain calc |
Technical Parameters
| Parameter | Specification |
|---|---|
| Temperature Range | Ambient to 300°C (±1°C) |
| Load Capacity | 0-500N (±0.5% FS) |
| Test Duration | 1min-999hrs (±0.1%) |
| Sample Size | Ø2-50mm x L300mm max |
| Heating Rate | 0.1-10°C/sec |
| Cooling Rate | Water/LN2 quenching |
| Power Supply | 3PH 400VAC 50/60Hz |
Key Features
- Dual-mode operation (thermal/hot set)
- Automatic cross-linking degree calculation
- Multi-sample simultaneous testing (6 channels)
- Real-time DSC monitoring (optional)
- OEM-specific test protocols
Measurement System
| Measurement | Method | Accuracy |
|---|---|---|
| Elongation | Laser micrometer | ±0.1% |
| Temperature | PT100 sensors | ±0.5°C |
| Stress | Load cell + LVDT | ±0.5% FS |
Standard Configuration
- Programmable oven chamber
- Microprocessor-controlled load frame
- Insulation piercing probes
| CrosslinkSoft Pro analysis suite |
Automotive Options
- High-voltage arc tracking detection
- Fluid immersion test kit
- FTIR analysis module
- CAN/LIN bus integration
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