WIRE-WIND-4000: Automotive Cable Flexibility & Cold Resistance Analyzer

Overview
The WIRE-WIND-4000 tests flexibility, fatigue resistance, and thermal stability of automotive wires under extreme cold (–40°C to +85°C) per ISO 6722, SAE J1605, and IEC 60228.
Core Features

• Cryogenic Chamber: Maintains precise low temperatures with ±0.5°C accuracy.
• Dynamic Winding: Simulates repetitive coiling/uncoiling (10–10,000 cycles) with torque measurement (±0.1 Nm).
• Real-Time Monitoring: Strain gauges track wire elongation and cracking under stress.
• Data Output: Software generates fatigue life predictions and Arrhenius plots for thermal aging.
  Applications
• Automotive: Certify wiring harnesses for EVs and combustion engines.
• Aerospace: Test aircraft cables for extreme cold resistance.
• Industrial: Validate robotic cable durability in refrigerated logistics.
  Compliance: ISO 6722, SAE J1605, IEC 60228, RoHS.
  Optional Add-Ons
• Vibration simulation modules (ISO 16750-3).
• Salt spray testing for corrosion resistance.
• Automated report generators with AQL sampling tools.
  Conclusion
  The WIRE-WIND-4000 ensures automotive and aerospace wires maintain performance under harsh thermal and mechanical stresses, reducing failure risks in critical systems.

2025-04-24 10:35